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Future of Mining

Commit Works takes off for Future of Mining Americas

Delegates from Commit Works will be jetting off to the United States later this month to The Future of Mining Americas conference in Denver, Colorado on 29 and 30 October.

Commit Works’ Director of Global Operations, Terry Henrikson, and Marketing and Communications Manager Emelia Chalker will attend the event, which brings together hundreds of mining professionals from all over the globe.

Last year, our CEO Paul Moynagh spoke at The Future of Mining Australia. At this follow-up event, Terry Henrikson will address attendees on “Creating Trust, Commitment and Sustainable Operational and Safety Results”.

The Future of Mining Americas will connect C-suite, heads and managers of mine operations, METS and support services from top enterprises worldwide to debate and define the current and future mining landscape across the Americas. Presented and curated by Mining Magazine and Mining Journal, the conference includes expert speakers with diverse strategic and operational experience, from project level through to the boardroom.

Our Commit Works team looks forward to learning from other leaders in mining, as well as sharing our insights and success driving improvements in operational performance, communication and safety.

Commit Works expanding global footprint with major investment from Jolimont and Resource Capital Fund.

Commit Works is a step closer to revolutionising mining operations worldwide, having secured a strategic investment from Jolimont Global Mining Systems (Jolimont), which will accelerate its growth in Australia and internationally.

Founded by Alex Retzlaff and Paul Moynagh six years ago, Commit Works has pioneered a suite of innovations that help operations coordinate and manage frontline work. The company makes frontline work management, short interval control and visual management software that are delivering significant productivity and safety results for 60% of the world’s largest miners.

Today the company announced it had secured funding from Jolimont Capital, a private equity group funded by Resource Capital Fund (RCF) that invests in high-growth mining equipment, technology and services (METS) companies.

Commit Works CEO Paul Moynagh said the investment would enable Commit Works to expand their global reach. “We are thrilled to receive this significant backing from Jolimont, the world’s best mining technology venture capital fund ­- it will greatly accelerate our growth in Australia, the Americas, Europe and Africa. Our products reliably deliver rapid and significant improvements to operations (in many cases more than 30% increase in production results) – we look forward to sharing our software and these kinds of results globally,” Mr Moynagh said.

“At Commit Works we make software that gets everyone on site working together and pulling in the same direction. Fewzion creates a fully integrated frontline shift plan by bringing together mine planning, maintenance, services and ERP data to ensure all work on site is properly coordinated. Shift plans are instantly available to frontline teams through our app and large touchscreens to ensure everyone is on the same page. Supervisors and crew can perform short interval control throughout the shift, write their shift reports and contribute to daily review meetings all in the same system. This kind of integrated thinking and coordination has helped many mining operations quickly produce large, sustainable production and safety improvements,” Mr Moynagh said.

Commit Works welcomes Lyle Bruce, partner at Jolimont and former Managing Director at GroundProbe, to its board, where he’ll join fellow investor Andy Greig, former president of Mining & Metals Global Business at Bechtel. Mr Bruce said Jolimont invests in high growth mining technology companies. “A focus for us is innovative technology and a customer-oriented team,” Mr Bruce said. “Australia leads the world in mining innovation and Commit Works is another example of an emerging Australian company bringing world’s best technology to global mining operations. Jolimont is proud to support the Commit Works team.”

Michael Sterry, Investment Manager at Jolimont, said precise shift planning was a gap in the market that Commit Works addresses. “The people that make a difference to productivity and safety are closest to operations and production. They want to know how they are performing shift-by-shift. You can’t get closer than real-time performance tracking at the coalface,” he said.

Great news for the METS sector

As Australian METS businesses began emerging from the recent downturn, experts agreed that three key ideas were vital to mining’s future: collaboration, innovation and technology.

 

  • Collaboration refers to better cooperation in the workforce to improve efficiency and safety, as well as collaboration across and outside the sector, with the resources industry building relationships with software developers, technical specialists, strategic thinkers and others.
  • Innovation was a necessity during the downturn as businesses fought to survive, and now it’s entrenched in the status quo. The world is changing fast, driven by rapid technological advances and volatile markets; “innovation” is the shorthand for all of the ways in which companies can stay relevant and competitive.
  • Technology is creating improvements in equipment capabilities, workforce management, safety and efficiency, as companies invest in mobile technology, cloud computing, automation, real-time reporting and big data.

Commit Works is operating at the nexus of these priorities, delivering software solutions that grow with the industry and facilitate better collaboration on mining operations. Jolimont’s investment in these solutions represents a win not only for Commit Works but for the future of the METS sector.

About Commit Works

Commit Works believes that successful organisations are built by people who make commitments to each other and deliver on them. Doing this consistently improves productivity, builds trust and helps frontline teams to out-plan uncertainty.

Its first product, Fewzion, was developed in collaboration with Anglo American to replace the cluster of whiteboards and spreadsheets traditionally used to prepare shift plans on site. A mobile app allowing real-time tracking of shifts connects to Fewzion, so that progress is regularly measured against plans.

Commit Works again worked with Anglo American to develop their Visual Ops product, which improves site safety and productivity. Visual Ops displays the near-real-time location of hazards, people and equipment on an operation. It is integrated with Fewzion as a holistic, easy-to-use solution for frontline teams, instantly synchronising information across devices, so that teams are always on the same page.

These unique innovations have delivered results beyond expectations, creating safer workplaces, streamlining projects, achieving record-breaking tonnages and empowering workers.

www.commit.works

For all sales, partner or media inquiries please contact Emelia Chalker – Marketing and Communications Manager:  emelia.chalker@d76e8fb6-a511-11e8-b072-36d63035d715.app.getshifter.io

About Jolimont Global Mining Systems

Jolimont invests in high growth mining equipment, technology and services (METS) companies. The METS sector presents outstanding investment opportunities, magnified in an environment of volatile commodity prices and historically high operating costs.  Mining companies rely increasingly on METS companies to provide incremental as well as step-change solutions to improve productivity and lower costs.

Jolimont has a highly experienced senior executive team with extensive commercial experience in mining, technology, private equity and finance.  Jolimont Global is a joint venture between Jolimont Capital, a technology investor founded in 2003 and Resource Capital Funds.

Mining Frontline Management System

Mining goes mobile

Commit Works features in CIM Magazine, article reposted here:

Applications to modernize mapping, monitoring and mine management

Mobile technology is ubiquitous today. Seventy-six per cent of Canadian adults owned a smartphone in 2016, according to Statistics Canada, and 54 per cent owned a tablet or e-reader. The numbers are virtually identical in the United States. It is no surprise, then, that mobile devices are changing how people work, even in industries as conservative – and as operationally challenging – as mining.

A handful of companies have begun taking advantage of the new technology space. The mobile applications they offer vary in focus, but each aims to help miners get better visibility, make better decisions and improve the efficiency and productivity of their operations – all at prices far below traditional enterprise-level software. That fact promises to help level the technological playing field between large and small operators.

If you know where you are…

Takor Group is an Australian geospatial technology startup. Their primary product, Mappt, is a low-cost, offline-capable mobile geographic information system (GIS) application. Users record data and photos against geographic locations, such as the position of a drillhole, using configurable forms. “It can pop up questions one by one, and as they’re answered, it jumps to the next question,” said Takor product manager Ciarán Doyle. “In the background, it’s saving all that information against that location.” Users can create geofenced inclusion or exclusion zones, defining them either ahead of time or by walking or driving the perimeter. “The app addresses quite a few of the pain points that field collectors were feeling,” said Doyle.

“The massive time savings” of collecting data digitally, rather than manually with a physical map and pen and paper, is a major selling point, said Doyle, brand and strategy at Takor, as is having all the tools you need in one device. And, he said, “The quality of data has shot through the roof.”

It is also a fit-for-purpose solution, like many of the apps available for mining. “One of the reasons that Mappt came about was due to the frustration of using ArcGIS and their mobile application,” said Doyle. “It’s quite extensive and extremely hard to use and to set up. You couldn’t just go out in the field with a professional tool without spending thousands of dollars, and there’s a massive process involved.” With Mappt, he said, a user can go straight from purchasing the product to being in the field in “literally minutes.”Mappt

Mappt, a mobile GIS app by the tech startup Takor, was designed to be low-cost and user friendly. Courtesy of Takor Group

Chris Devlin, director at iSpatial Solutions, a GIS consultancy which acts as “effectively, the in-house GIS department” for a number of small mining companies, often recommends Mappt to clients. “They like it not only for the functionality and the ease of use but also for the licensing model,” he said. “It’s simple and cost-effective.”

…you can plan where you’re going

MST Global’s Field Analysis & Reporting Application (FARA) uses Internet of Things (IoT) sensors and a mobile app to provide fleet and personnel management to underground and open-pit operations. Sean Dessureault, now chief innovation evangelist at MST, developed FARA at his company, MISOM Technologies, before selling MISOM to MST in late 2017.


RELATED:TRANSITIONING FROM INFORMATION OVERLOAD TO EFFICIENT OPERATION WITH SHORT INTERVAL CONTROL


“Our tablet for fleet management can be installed in a machine in a few minutes,” Dessureault said, and even temporarily in contractor vehicles. The tablets determine their position using GPS or by sensing small, $30 Bluetooth beacons that can be placed around the site – even underground. That location information can be used by the application to automatically track cycles, sequences and even delays and can be leveraged to prompt users for input using location-based triggers. Operators also use the app to fill in digitized forms for things like hazard assessments and pre-operational checklists. Tablet-to-tablet communication means that a supervisor can approach a vehicle and view the forms the driver has filled out, even without Wi-Fi or LTE infrastructure.

“From the operator feedback, they like the digital forms the best. It saves time, and they find the information more engaging,” said Dessureault – especially when the feedback is gamified, as FARA can be configured to be. Employees earn points on a leaderboard for the number of cycles they complete or for providing a good safety share, for example. Shift changes can be improved by rewarding operators for getting on their machine before a certain time. Before, Dessureault said, “even if you did write an excellent safety share during your take-five, nobody would ever really know. Miners love having that feedback. They love to compete.”

The sudden availability of inexpensive apps and consumer-grade electronic devices has spurred some operators to adopt systems like this for the first time. “Some of our installs were in places that have never had fleet management before,” said Dessureault, “so productivity increased significantly.”

Put down the clipboard

For other operators, however, mobile technology may augment existing information management systems and make a technician’s job easier.

Canary Systems’ MLWeb is one such data management system. It aggregates and correlates data from various third-party instrumentation and sensors, data loggers, radars and satellites to provide risk management for projects in numerous industries, including mining, construction and dams. The mobile portion of Canary’s software suite is the data collection tool MLField.

“MLField has been designed to support users in cases where they don’t have automated instrumentation,” said Martin van Balkom, marketing manager at Canary Systems. “A technician would like to go into the field and, for example, go to a piezometer and take a manual reading.”


RELATED: THE BANDWIDTH BACKBONE


“There are still cases where people take the readings manually” with pen and paper, added Andrei Pascu, Canary’s Canadian group manager. “Going back to the office, those readings are transcribed into the system or into Excel.” Using the app to collect data, he said, is both faster and more reliable – previous readings are shown, helping catch entry errors, and the tablet automatically syncs to the project database once online again, eliminating transcription errors.

“One of the advantages of tying this all together is the speed with which you can now manage the risk of this operation,” said van Balkom. “We have a dam client in the U.S. where their data collection in the field, from the time it was collected until the engineer saw it, took about 2 months. That’s basically historical data at that point.” Even engineers used to getting instrumentation readings 12 to 24 hours after collection could benefit from the increased visibility that digital methods enable.

BME, a South Africa-based blasting company, offers XploLog, which like MLField, is primarily for collecting data in the field. XploLog’s data syncs back to BME’s blasting design database, BlastMap.

“As the users are logging into the XploLog system the actual loading and timing of what’s going on in the field, that information is being sent directly back to the office, so the people in the office are aware of any problem,” said BME managing director Joe Keenan. “They might get an alert saying three holes have collapsed, so they can talk about the best workaround. Or they can just log it into the system so the actual design is recorded in the database.”

“It increases productivity, but it also reduces the surprises. These tools give you the ability to see the problem before it becomes the problem,” said Keenan. Before using the mobile app to record blast data, he added, “it was paper reports or word of mouth. And it was a very imperfect system, I assure you.”

Bring your plan to work with you

Eliminating paper from the field makes life simpler for both planners and supervisors. Fewzion is a work management system from Commit Works, which enables short interval control (SIC) on mobile devices in the field. All work on site can be pulled in from source planning systems such as Xact, Surpac, Deswik, SAP, spreadsheets etc., as well as inspections, equipment servicing, training, site development work and the actual production work. It is then planned and can be tracked in short chunks to ensure people can react to problems early enough to reliably hit their targets.

“It contains all the work and targets that planners from each department have agreed to, alongside detailed tasks that crews and supervisors think need to be done for the whole site,” said Commit Works CEO Paul Moynagh. “Then the team can start making some trade-offs to land on a plan that is achievable for each shift.” By making everything visible to the whole team, detailed planning can take place between silos, allowing everybody to understand and commit to a well-coordinated, holistic plan for the operation.

Moynagh notes that at many sites, supervisors still drive around with stacks of paper detailing the week’s work in production targets, Gantt charts, mud maps and even photos of the whiteboard from the production meeting. “If you see these massive piles of paper, you understand why it’s very difficult to find the information supervisors need or get good decision-making out of that kind of data,” said Moynagh. The mobile portion of Fewzion provides an organized, offline-capable digital view of everything in the system. “A phone or tablet is far more convenient to carry around. And if they’re out in the field and see something that needs to be done, they can create a task and suggest a time for it,” he added. That task will be synchronized across the whole Fewzion system once the device is online. “Add to our new mapping system (visual ops) and all work can be seen on a map next to the machines and people that will be doing it and any of the hazards that they might encounter.”

Users of Fewzion have seen 30 to 50 per cent increases in production after implementation, according to Moynagh. “A lot of the things that used to get in the way, a lot of the annoying waste, now gets planned out before it happens,” he said. “All the things that were causing them trouble, which are very hard to pinpoint, just start to disappear with a well-thought-out frontline plan that everyone can see and agree on.”

More than mere technology

In true Silicon Valley style, several of the app makers pride themselves as disruptors with a higher purpose. “Most tier ones would never pay $1,000 for something they could buy for $20,000,” said MST’s Dessureault, only half-jokingly. “Our price point is so low, we can open up the quarry market, the small-to-medium size mines.”

“The big thing for us is the democratization of technology,” agreed Doyle of Takor Group. “We’re reducing or removing possible barriers to entry for people to benefit from technology. Being able to run the app on a cheap Android device and basically have an enterprise-level tool at a bargain basement price, that’s what we want.”

Short Interval control system

Pathways to a Mine that is in Short Term Interval Control

A few nights ago I had a call with Leon Cosgrove from Wipro about short interval control. We discussed the different ways miners can go to improve performance in their operations. Perhaps it was because we’re both involved in the consulting industry but somehow a 2 by 2 matrix appeared as we spoke. See below, we both thought it was helpful for describing the journey to a high performing operation.

On the Y Axis is the extent to which the mine can measure and see where all their equipment is and what it is doing. There is a big range of technologies here but to keep it simple these range from sites with no way of knowing where anything is or what it is doing through truck counts and radio based tools like PitRam up to high precision fleet management systems like Modular, Newtrax or MobileARIS. Telematics and measurement are one thing but getting the data out of the pit is equally challenging, again simplifying terribly, technologies used range from nothing to radios, to leaky feeder to wifi and daisy chaining to LTE.

On the X Axis is the extent to which the mine is planning and scheduling frontline operational work. On the left are operations that believe that a good mining schedule and perhaps a maintenance plan are able to be simply handed down to the operation to execute. On the right are the operations who have the frontline management systems and behaviours necessary to describe in short intervals what needs to be done each shift for everyone on the site. These operations engage religiously in the Plan Do Check Act cycle and use variances from the plan each shift, day and week to drive performance improvements continuously.

Short Interval control

Three routes to high performance

With the matrix above it was interesting to think through the different routes to becoming a high performer, we came up with three options.

1.Technology first. Many operations have invested heavily in connectivity and fleet management systems that tell them where alShort Interval Controll their machines are and exactly what is happening. When these operations want to move towards the high performer quartile they have lots of high quality data but they still need to break their silos and perform short interval, integrated planning and scheduling.

2. Management first. Traditional management operating system (MOS) consultants have done huge numbers of projects with miners getting them to improve their frontline management planning and coordination. Short interval control is a tool often implemented during these projects. However, without an easy to use and integrated frontline planning and short interval control system (most of these consultants still sell spreadsheets and whiteboards) the mature management behaviours they have implemented are very hard to sustain. Operations that use these old fashioned MOS “systems” are very difficult to move into the “High performer” quartile in a sustainable way as the tools often break when the consultants leave.

3. Management and Technology together. The most direct route to the High performer quartile is by integrating mature management practices with mature technology. This way the behaviours of the organisation can be directly supported by and embedded in the way the technology works. Critical to this transition is the use of a fully integrated frontline planning and short interval control system that can connect the enterprise planning systems to the operational technology that runs the mine. Done well this type of project uses mature management consultants to improve management practices while the technologists wire the system together to support mature management behaviours. This approach delivers rapid and sustainable results for much lower cost than option 1 or 2.

Commit Works has been working with some of the largest and the smartest miners in the world to deliver massive production and safety improvements.

Our fully integrated frontline planning, scheduling and short interval control system, Fewzion, has helped miners deliver 25% to 50% improvements in performance in less than 3 months from the start of implementation on site. Many of these sites have sustained their results for over 4 years through successive changes in management and ownership.

To find out more contact us at www.commit.works or call 1300 33 99 46

 

Eske Pillen

Eske Pillen

Eske Pillen is VP Customer Results at Commit Works. An experienced client relationship manager, she is responsible for ensuring clients achieve their desired and expected results. Being an expert in Business Operations, she advises clients on operational performance & quality assurance and has managed several front to end operations projects.

Your current role?

VP of Customer Results – making sure our customers get the most out of our products.

When you were a kid, what did you want to be when you grew up?

When I was a kid, I first wanted to become a patissier (just like my granddad), then moved to architect and later on decided to become a criminal lawyer. Although I can’t even bake a cake nowadays, I did finish my Masters in criminal law back in Holland. It’s because of the travelling I let that go and ended up in the operational/CRM space.

I love working with clients and the fact that I still get to use my legal skills now and again – makes it a good combination!

What do you see as the most important innovation of your lifetime?

Video conferencing! Without it, I couldn’t work from Western Australia and serve our clients and be part of the team in Brisbane! I also wouldn’t be able to see my family on a regular basis.

Who or what inspires you?

My other half! He moved from Holland to Australia on his own about four years ago with pretty much nothing. He found a job, worked his way up, and now runs large crushing and screening projects for all sorts of clients across Australia. I’ve never seen someone work so hard and be so resilient.

Why do you love working at Commit Works?

The passion of the team, the quality of the products and the awesome opportunities it creates.

Quote you work by?

“The definition of insanity is doing the same thing over and over again and expecting different results.” Perhaps a little clichéd, but it’s oh so true!

Meet members of our team here

Terry Henrikson

Terry Henrikson

Terry Henrikson is Director Global Operations in our leadership team. A heavy industry management consultant with over 25 years experience working for a range of blue-chip clients.

Your current role?

Director Global Operations.

When you were a kid, what did you want to be when you grew up?

Anything that didn’t involve athletics, swimming, speech contests, milking cows, and everything else I thought I’d hate forever.

What are you passionate about?

Living sustainably, healthy eating, challenging yourself, standing by your commitments.

What do you see as the most important innovation of your lifetime?

Connectivity – the Internet of Things.

Who or what inspires you?

Simplicity – those who just ‘live life’ and maximise happiness, in whatever shape that takes. The elusive art of removing stress and grumpiness!

Why do you love working at Commit Works?

Clever people doing very clever things. An enthusiasm to be progressive, constantly innovative, and driven to always be a step ahead.

Quote you work by?

“Don’t be precious – get on with it. Maximise!”

Meet members of our team here

Mine Planning Software

The power of planning

It’s not difficult to understand the connection between poor planning and poor results. A lack of coordination on site due to insufficient planning causes unnecessary delays, wasted time and rework. This leads to compromised production levels and budget setbacks.

Good planning involves commitments from multiple teams to deliver work on time and within allocated budgets. That’s why we at Commit Works developed our Fewzion product: to facilitate and track commitment-based planning.

Proven production increases

How soon after implementing Fewzion can you expect to see production improvements on your operation? You may be surprised: our clients regularly increase production by over 30% within two short months of using Fewzion. They attribute their success to better organisation and teamwork.

Just ask our client Anglo American, who recently posted a 4% year-on-year increase in total production in their first quarter this year. Owing to continuing strong performance at the Moranbah mine and the ramp-up of the Grosvenor mine – both of which use Fewzion software solutions – metallurgical coal increased production by 6% to 5.5-million tonnes.

Anglo American sites in South Africa, Zibulo and Greenside colliers (who also use Fewzion)  improved productivity for the quarter.

Anglo American’s improved performance in Australia and South Africa reinforces the enormous value of powerful planning software.

Overhauling frontline planning and coordination has been the key to breaking through performance barriers and boosting efficiency for our other clients too. Over the past five years, while the market has seen a 21% rise in production, Commit Works clients have stormed ahead with an average 74% improvement in production.

Find out more about Fewzion

Fewzion is a frontline planning system that:

  • provides a single, integrated view of what’s planned for everyone on site – daily and weekly
  • shows targets that can be adjusted based on how a project is progressing
  • details the commitments made by each team, and shows when those commitments are delivered on
  • is visible to everyone working on a project, in a format that’s easy to use and understand
  • is cloud-based, accessible on mobile and enables real-time updates.

 

Ready to see how Fewzion can boost results for your operation? Contact Commit Works today to arrange a demo

Short Interval control app

The three ingredients of a Short Interval Control (SIC) sandwich

The team at Commit Works have been implementing Short Interval Control (SIC) systems for over 20 years in mines, workshops, factories and even an insurance company.

The central idea behind SIC is that when supervisors are more AWARE of how their process is performing during the shift, then they will be able to ACT to keep the process on course to hit its target each shift.

This is a simple idea, right? All you do is get supervisors to check at regular intervals throughout their shift if they are on target and to act to improve the situation if they find they are off track. In reality, however, the success of SIC depends on multiple factors.

What’s in the Short Interval Control sandwich?

Whether it’s mining or another industry, there are three key ingredients that go into Short Interval Control – we call it the SIC sandwich.

  • The top piece of bread should be an agreed and a realistic frontline plan for all work that the supervisor is responsible for.
  • In the centre (the filling) is the tool supervisors or crew use to record (in short intervals) whether they are on track or not.
  • On the bottom is the method for knowing how much ore, cubic metres, drill metres, work orders, widgets or insurance claims have been moved or completed at points throughout the shift.

Each of these elements makes the supervisor more AWARE of the performance of their process compared to the agreed plan for the shift. Given this awareness, the supervisor must then ACT appropriately to bring the process back into control and ideally describe what actions they took in a shift report.

The top of the SIC sandwich is the frontline planning and scheduling (or work management) system, which takes plans from systems like SAP, Deswik, Xact, MS Project, rosters, and leave and service schedules and makes them into a coordinated plan that can be committed to and executed on the shift. In most operations this is done via spreadsheets and whiteboards.

The centre (sandwich filling) has, for a long time, been A3 sheets of paper for supervisors to complete at two- or three-hourly intervals during a shift. In general, supervisors dislike these tools with a passion and seldom complete them properly or sustain them after consultants have left. More recently, some major mining firms have attempted to build software tools that supervisors can use in the field. These have been fraught with usability and connection issues, which have prevented most of them from being successful.

The bread on the bottom used to be provided through paper truck counts or radio calls but, more recently, has relied on fleet management systems (FMS) to give up-to-date information about the measurable raw tonnes, metres, cubic metres etc. coming off each machine. To be successful, the data needs to get from machines to the supervisor quickly. In a small opencast mine this can be achieved by the supervisor standing on the highwall observing operations; in a complex underground mine it could require a well-designed system of sensors, tags and communications infrastructure.

Why most Short Interval Control sandwiches fail

In our experience, most SIC sandwiches don’t work because of weakness in the top two layers.

Without a reasonable and agreed shift plan, the crew doesn’t have realistic targets to aim for, so there is no point breaking those targets up into smaller intervals to track against. “But”, you say, “we have the weekly plan (from Deswik, EPS or Xact etc.) which sets the targets.” Dividing a weekly production plan target into 14 even shifts is a convenient and easy shortcut to take but is destined for failure because it doesn’t take into account the variability in the workplace (conditions, maintenance, sick leave etc.) that the supervisor has to cope with.

Dividing the week up into shifts without taking all the other work and conditions into account means the supervisor and crew will never have a plan that actually makes sense on their shift – some shifts will have low targets and others will have unachievable targets, there will be services or sequence work that needs to be done and machines will need to be maintained, making the plan impossible.

Send a crew to work over and over again with a plan that doesn’t make sense and it’s likely they will lose respect for the plan (and their leaders) and choose to do things their own way.

Making SIC work

The holy grail of SIC is to have a single system that enables you to bring all planning information into an integrated shift plan that can be agreed at weekly and daily commitment meetings. This plan can then be:

  • reviewed, adapted and committed to before the crew go to work
  • used to assign work to people
  • used to brief the crew at pre-starts/line-ups.

The same system can either print or deliver the plan to supervisors or crew on a phone or tablet at the face, and throughout the shift the work being done can be “closed off” in short intervals so that the control room, general foreman, shift boss, undermanager etc. and planners know that the right work is getting done.

This can integrate with fleet management systems to bring real-time data back to the supervisor through a tool, or regular radio calls can be made to check in on progress. At the end of shift, the supervisor and crew will have closed out most of the tasks and already written most of their shift report in the app, so a quick conversation around a touchscreen is enough to close out the shift.

All the data collected ends up in simple reports for use in daily review meetings to identify variances and plan corrective actions. This data is then available to business improvement people for analysis and continuous improvement work.

Commit Works has the only enterprise-quality system that makes this possible. It can be set up and implemented on your site in a matter of weeks and fits easily into operational expense budgets.

Global examples

Anglo Dawson OC, whiteboard daily planning meeting to set targets for the shift, paper based A3 SIC sheets, radio calls to each machine and supervisor at 3 hour intervals to say whether they were on plan or not.

Glencore Sudbury, UG Nickel mine planning development sequence work and tracking actuals from the face using an offline app.

Rio Kestrel, Fewzion work management planning system, crib room PC for entering actuals data, view of SCADA system and work orders from trades to tell how shift was progressing.

Anglo, Zibulo – Fewzion work management system, underground WiFi phones with a Fewzion SIC App to record actuals at the face.

Commitment System

Do your teams fear commitment?

We put the concept of commitment at the centre of our brand because we view it as a crucial component of any operation’s success. Where specialised teams are working alongside each other on an overall plan, they need to be able to believe in the strength of that plan and commit to making it happen. If they don’t, things can fall apart.

Identify the problem

In our experience, a key challenge when implementing any management operating system (MOS) is that often people don’t believe the plan is:

  • realistic
  • achievable
  • able to adapt to inevitable changes that may arise during the project.

It’s fair enough to feel this way. Why commit to something that seems fundamentally flawed?

Find a system that works

Our view is that an excellent frontline planning system can change this. Traditionally, planning has been done on spreadsheets and whiteboards – tools that aren’t equipped to reliably pull together production, maintenance, rostering, training and safety information into comprehensive, accessible shift plans.

Our vision of an excellent “commitment management system” is one that:

  • provides a single, integrated view of what’s planned for everyone on site – daily and weekly
  • shows targets that can be adjusted based on how a project is progressing
  • details the commitments made by each team, and shows when those commitments are delivered on
  • is visible to everyone working on a project, in a format that’s easy to use and understand
  • is cloud-based, accessible on mobile and enables real-time updates.

See results

Your teams deserve more than convoluted spreadsheets and messy whiteboards. Turning your current MOS into something far more useful can be as simple as implementing our Fewzion scheduling software. Fewzion helps create organised, engaged and productive workforces by:

  • making it quick for planners to build a well-thought-out plan
  • simple for supervisors and crews to be involved in the plan and to get the work done
  • easy for managers to understand and improve performance.

When your teams are truly committed to delivering scheduled work and can see their results and progress, you boost productivity and strengthen your business.

Commitment Manifesto

Commitment Manifesto

We wrote the commitment manifesto to spark a conversation about how high-trust, high-commitment organisations work. We believe that organisations that work in alignment with these principles create a committed workplace which delivers extraordinary employee, shareholder, community and customer results.

  • We lead workplaces where leaders trust their people to make and fulfil commitments to each other.
  • As leaders, we set clear expectations with our teams and negotiate realistic commitments from the board room to the coal face
  • We plan our work to deliver on targets with our people and equipment.
  • Everyone can have input to the plan, either by suggesting work, improving processes or accurately sharing their reality.
  • We collaborate across all functions and crews so everyone on site knows what will happen next and people say, “Things get done when they are in the plan”.
  • We commit to plans that are both based in reality and focused on outcomes. But the world we operate in changes fast, so we adapt quickly and transparently.
  • At regular intervals we reflect on progress, provide feedback and adjust our practices accordingly.
  • We adhere to the Plan, Do, Check, Act (PDCA) cycle and act on the learning opportunities we get from any variance from the plan.
  • We fix root causes to improve the “real” work process where it happens.
  • We use technology to improve our work processes, our productivity and the results of our organisation.